Front Loader Inspections - Workplace Inspection Checklists

The construction industry has seen an average of 36 fatalities per year to workers over the past 5 years.

In addition there have been nine fatalities in the past five years involving front loader buckets within the waste and recycling sector.

Front loaders (also often referenced as a bucket loader, front-end loader, payloader, high lift, scoop, shovel, skip loader, wheel loader, loading shovel, or skid-steer) are versatile machines, widely used in the waste and recycling, and construction sector. However, driver visibility can be affected by various blind spots caused by the bucket (and load), the engine at the rear and the cab pillars. These can significantly reduce the driver’s ability to see pedestrians and, to a lesser extent, other vehicles.

front loader

Regulation 4 of The Provision and Use of Work Equipment Regulations 1998 (PUWER) requires machinery to be suitable for the purpose it is used for. This also applies if the equipment is adapted, eg by fitting a larger bucket.

Before using wheeled loaders (or making changes to them), you should review your workplace transport risk assessments to ensure they will be safe to use in your environment and in the way that you intend to use them.

Don’t assume your vehicle comes supplied with the most appropriate or comprehensive mirrors etc for your specific needs (this is particularly important with second-hand machines). Critically assess the visibility and consider fitting additional mirrors, cameras etc if necessary.

When fitting items of interchangeable equipment, such as larger capacity buckets, ensure the modified machine meets essential health and safety requirements (EHSRs) of the Supply of Machinery (Safety) Regulations. You should do this by consulting with the manufacturer of the interchangeable equipment or the base machine manufacturer.

Where modifications reduce forward visibility, consider what additional aids can be fitted to help the driver and what additional risk controls can be implemented to protect pedestrians.

If you fit oversized buckets, you should be able to demonstrate that the risks are adequately controlled through your risk assessment. Daily checks of mirrors and other safety features are vital – if they are damaged or broken, the vehicle should not be used.

The effective maintenance of a front loader is an essential part of safe operation. As with all machines a loader wears, deteriorates and can suffer damage over time. The maintenance process (including checks and inspections) monitors, prevents and rectifies this deterioration. It is important that the personnel asked to carry out these tasks have the necessary machine-specific training, experience and competence in both periodic and breakdown maintenance.

Both the user and owner of the wheeled loader have a responsibility to ensure that they are maintained in a safe working condition.

Basic checks and inspections should be carried out in accordance with company instructions and the manufacturer's recommendations:

• Daily/Pre-use Checks - these are carried out prior to each use of the machine and include checks for damage and correct functioning of the loader;
• Shutdown Checks - these are carried out at the end of each shift and are an opportunity to report defects which may have developed during the shift;

It is the responsibility of the site management to ensure that all front-end loaders are adequately maintained in efficient working order and in a state of good repair.

A scheduled preventative maintenance program helps to meet these requirements. The frequency at which the maintenance activities are carried out must consider the machine usage and the working environment. A record of maintenance should be kept for each loader truck.

Comprehensive maintenance records are essential to the safe, efficient and economical operation of a truck. They provide a complete “cradle to grave” history of the individual machine giving the following benefits:

• evidence of adequate maintenance as part of the management system;
• establishing breakdown trends over time and providing information for the review of maintenance frequency;
• identification of component failure trends for feedback to the manufacturer;
• evidence of adequate maintenance to the Enforcing Authorities in the event of an incident;
• enabling the performance of the bucket truck to be reviewed over time to inform future purchases.

Good to Go Safety provides the perfect solution by allowing comprehensive checks to be completed, using our loader truck checklists, with a duplicate copy retained for management records. If faults are found then the status tag can be updated to clearly display a “Do Not Use” message until the truck has been repaired and deemed safe to use.


Front Loader Inspection Books - 25 Checklists

Front Loader Inspection Books - 25 Checklists

Front loader inspections help spot potential faults before they develop into a more serious and costly defect. Our loader truck checklist has been des..

£6.20

Front Loader Inspections - Weekly Checklist Kit

Front Loader Inspections - Weekly Checklist Kit

Loader bucket trucks (also known as shovel loaders or front loaders) have the capacity to cause serious injury and in some cases death. It is vital th..

£37.10

Front Loader Inspections - Daily Checklist Kit

Front Loader Inspections - Daily Checklist Kit

Loader bucket trucks (also known as shovel loaders or front loaders) have the capacity to cause serious injury and in some cases death. It is vital th..

£109.50

Front Loader Poster - Visual Inspection Checklist

Front Loader Poster - Visual Inspection Checklist

Our front loader (shovel loader) poster has been designed to highlight key components of front loader and reinforce the importance of completing inspe..

£21.77

Inspection Information Station

Inspection Information Station

The information station will provide your workplace with the ideal central location to store inspection check books. Organising your inspections an..

£233.20

Inspection Wallet and Pen

Inspection Wallet and Pen

A handy wallet that not only provides additional protection from the elements but also gives inspectors a solid writing surface to complete inspection..

£6.20

Weather Resistant Inspection Holder

Weather Resistant Inspection Holder

These industrial strength pockets have a press seal fastening to keep important documents clean and dry. An ideal solution for storing check books, in..

£6.31

Showing 1 to 7 of 7 (1 Pages)

News

Why you should complete daily forklift inspections

Why you should complete daily forklift inspections

Forklift truck inspections can increase productivity by up to 25%. Additionally it will reduce breakdowns by 70% and lowers forklift truck maintenance costs by 25%. Depending on the type of forklift truck, costs and technical sophistication, a broad spectrum of maintenance strategies should be applied. A faulty forklift truck may significantly slow or completely halt your entire production process. Poor maintenance strategies can reduce the overall productive capacity of a warehouse by 5...CONTINUE...

Tragedy at Go-Kart Centre

Tragedy at Go-Kart Centre

Capital Karts in Barking, East London has been fined almost £120,000 after an incident on the 6th August 2021. Newham youth group organised a fun filled day at Capital Karts with a group of teens, however the day turned to horror when one of the teens had to be resuscitated at the venue after her hijab (a traditional muslim headscarf) got caught in a go karts drive axle. Ruwaida Adan, 15, died in hospital of hypoxic brain injury and asphyxiation four days after she visited Capital ...CONTINUE...

Banksman loses leg in MEWP accident

Banksman loses leg in MEWP accident

A food manufacturing company has been fined following a serious incident at its premises in Wirral. Sharon Bramhall had been supervising four members of staff as they completed high-level cleaning tasks during a night shift on the 22nd April 2022. She had been acting as a "banksman" as the MEWP turned at a right angle into the warehouse and struck Sharon, crushing her left leg. The 58-year-old had to have her left leg amputated below the knee following a incident at Baker & Baker Products ...CONTINUE...

The easter bunny uses TakeAIM

The easter bunny uses TakeAIM

TakeAIM are proud to announce that the easter bunny has begun using TakeAIM. Santa Claus contacted the easter bunny after they had success in the north pole using TakeAIM. Santa's team used the system to assess toy quality and inspect Santas sleigh prior to flight. Santa encouraged the Easter Bunny to try TakeAIM and we can now confirm they are using it in the run up to Easter. The easter bunny is able to assess, inspect and manage their eggs with TakeAIM! They're able to check th...CONTINUE...

Sub-contractor loses life in hospital

Sub-contractor loses life in hospital

An investigation was conducted by the Health and Safety Executive (HSE) following the death of a sub-contractor hired by NG Bailey Limited. Alistair Hutton, lost his life whilst working on a mobile elevating work platform (MEWP) along an unfinished corridor of the Baird Family Hospital in Aberdeen on 18 January 2023. The 51-year-old immediately lost consciousness, when his head struck a metal lintel. Mr Hutton, who lived in Forfar, was pronounced dead less than an hour after the i...CONTINUE...

Construction firm fined after worker dies from fall

Construction firm fined after worker dies from fall

A company in Kent has been fined after an accident occurred at a construction site of six houses on Smarden Road in Headcorn, Kent. A sub-contractor, had been installing vertical hanging tiles on one of the new properties when he fell 1.8 metres through an unguarded opening in scaffolding and landed on the ground below. The accident happened on the 5th July 2017 and resulted in Mark Tolley sustaining several broken ribs and serious internal injuries including a punctured lung. He later di...CONTINUE...

Overhead crane accident fatally crushed employee

Overhead crane accident fatally crushed employee

A manufacturing company (Mifflin Construction Ltd manufacture and install steel components for the construction industry) has been fined £120,000 after a employee was fatally injured in the Leominster workshop. Steve Rooke, 55, an employee of over 27 years, sadly lost his life when a steal beam he was moving rotated and toppled over. The beam which was 18 metres long and weighed 1,800Kg trapped him against another beam causing fatal injuries. Karen Rooke, Steve’s wife said: "It’s c...CONTINUE...

Worker crushed to death by overhead crane load

Worker crushed to death by overhead crane load

A 46-year-old worker was crushed to death by two granite slabs whilst working for Graniteland Limited at the company’s Lyde Green site in Halesowen. An investigation by the HSE (Health and Safety Executive) found that the incident which occurred on the 30th November 2020 could have been avoided with the correct training and maintenance procedures. The investigation found that Robert Czachracz, who was from Poland, had been moving the granite slabs onto storage racks, using an over...CONTINUE...

Worker loses right arm in accident

Worker loses right arm in accident

A woman's right arm has been severed after becoming trapped in machinery whilst working for F.J Church and Sons Ltd, a metal recycling company in Rainham, Essex. An investigation by the HSE (Health and Safety Executive) followed the incident, which happened on the 12th June 2021. The investigation found that incident occurred after Ms Troia attempted to remove a blockage by reaching through an unguarded rotary valve of a catalytic converter sampling machine. Ms Troia, the victim was...CONTINUE...

Investigation underway after scaffolding collapse

Investigation underway after scaffolding collapse

An investigation has been launched after scaffolding succumbed to 60mph winds during Storm Henk. The scaffold tower collapsed onto a busy high street on Tuesday the 2nd January 2024. Sutton Council where the collapse happened took quick action to ensure the high street was made safe whilst the police, Sutton council and the scaffolding company investigated the incident to determine the root cause of the collapse. The scaffolding was then cleared to ensure businesses were able to continue ...CONTINUE...

Dad killed by shovel loader whilst working for recycling firm

Dad killed by shovel loader whilst working for recycling firm

Atlantic Recycling Limited (a recycling company) has been fined £300,000 after a father-of-two was killed by a shovel loader. Anthony Bilton, from Barry, Vale of Glamorgan, was fatally injured on 4 September 2019 when he was run over by a shovel loader whilst working on site in Cardiff, Wales. The 59-year-old was walking across a wood processing yard in order to undertake routine maintenance tasks when the tragic accident happened. The HSE (Health and Safety Executive) inves...CONTINUE...

Worker loses two fingers - Company fined

Worker loses two fingers - Company fined

An engineering firm in Perth has been fined £10,000 after an employee lost his little and ring finger. The worker, employed by Edwards Engineering (Perth) Limited, had been carrying out maintenance work on a grain dryer at East of Scotland Farmers on 28 June 2020. He inadvertently placed his hand into the blades of an unguarded rotary fan in the grain dryer. The fan was rotating at 1200 revolutions per minute when it came into contact with the worker’s hand. He was off work for sev...CONTINUE...

Workers arm dragged into machine at textile factory

Workers arm dragged into machine at textile factory

A textiles company has been fined £60,000 after an employee suffered serious injuries their right arm in an incident at a factory operated by Pin Croft Dyeing and Printing Co. Limited in Market Street, Adlington, on 20 June 2022. An investigation by the Health and Safety Executive (HSE) found the employee had been operating a large fabric spooling machine when the brake malfunctioned. During an attempt to manually slow the rotation of the machine, he broke both major bones in his forearm ...CONTINUE...

Joiner falls from unsafe Mobile Elevating Work Platform (MEWP)

Joiner falls from unsafe Mobile Elevating Work Platform (MEWP)

A 35-year-old man from Caernarfon fell approximately 2.44 metres from a Mobile Elevating Work Platform (MEWP) whilst he was working for Aspire Park and Leisure Homes Ltd (a manufacturer of leisure lodges and park homes) on the 6th January 2022. The end gate of the Mobile Elevating Work Platform (MEWP) was taped open whilst two employees were raised into the air to spray insulating foam into a lodge wall. The injured worker broke nine ribs, forearm and suffered a kidney laceration...CONTINUE...

Show your Forklift Trucks some love on Valentines Day

Show your Forklift Trucks some love on Valentines Day

Show your Forklift Trucks some love on Valentines Day (and forever) - Give them quick pre-drive inspections to make sure they're doing ok ❤️ Monitoring all your forklifts and assessing their environments with regular (pre-use / pre-move) forklift safety inspections will help achieve a safer workplace environment for employees. Pre-use / pre-move forklift checklists will not only increase the likelihood of spotting a fault early before it deteriorates further, but it also provides employees ...CONTINUE...

Construction company fined after worker killed by an Excavator

Construction company fined after worker killed by an Excavator

A North Yorkshire construction company has been fined after a worker was struck on the head and killed by a 16-ton excavator. On 13 January 2021, Dean Myers, an employee of HACS Construction Ltd, was undertaking groundwork activities in a partially excavated trench at a site in Ripon, North Yorkshire. During the works, the 56-year-old was struck on the head by the moving bucket of the excavator suffering catastrophic injuries to his face and head. He was pronounced dead at the scene ...CONTINUE...